BITZER Ammonia Compressor Packs Low life-cycle costs with maximum reliability

BITZER ACP - Low life-cycle costs with maximum reliability

Over 40 years of ammonia experience in one unit: with its Ammonia Compressor Packs (ACPs), the specialist for refrigeration and air conditioning technology BITZER is offering a particularly efficient and reliable solution for industrial refrigeration. BITZER ACPs are completely assembled and ready for operation in no time. Their technical design ensures minimum downtime and maintenance costs. The refrigerant used is ammonia, which BITZER has been working with for decades in the development of refrigeration and air conditioning components.

Each BITZER ACP features a cooling capacity of up to 3 MW and contains up to three compressors, a highly efficient three-stage oil separator and an oil-cooling circuit. Options, to the standard scope of delivery include, a pack-control unit, an economiser, as well as one or more frequency inverter.

Ammonia’s high energy efficiency and outstanding thermodynamic properties make it ideal for industrial refrigeration systems in areas such as food production, warehouses and ice rinks. As it has neither greenhouse nor ozone depletion potential (GWP and ODP 0), ammonia is the first choice as a refrigerant for responsible companies and is also absolutely future-proof.

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Trouble-free installation

compact, fully assembled and prewired pack
onboard sensing and component management (IQ) technology
easy integration into overall plant installation

Easy serviceability and access

self-aligning coupling housing
oil-filter change bypass line to avoid shutdown
easy flange and valve access for isolating and replacing key components

Excellent system reliability

two or three independent systems: compressor, motor, IQ module
active management of independent compressor units with the ACP LINK – the device responsible for regulating the ACP
two sensors for all critical measurements; no disruptive shutdowns

Design flexibility

highly configurable pack

Unique offering

multiple-independent-compressor unit technology

Energy-saving

IE3/*IE4 high-efficiency IP55 motors
active application-envelope management
wide 20–70 Hz (1200–4200 rpm) VSD range

Safety

made by BITZER; stringent TÜV-approved design safety, inspection and certification

Excellent system reliability

two or three independent systems: compressor, motor, IQ module
active management of independent compressor units with the pack controller ACP LINK
two sensors for all critical measurements; no disruptive shutdowns

Low energy bill

low starting current reduces peak-demand consumption
intelligent operation of multiple compressors at their peak efficiency point
premium-efficiency IE3/IE4 and IP55 motors
VSD operation with active slider regulation and automatic Vᵢ adaptation

Low maintenance costs

ultra-low 2–7 ppm oil carry-over with PAO oil
easy isolation of any compressor unit element

Quick ROI

low total cost of ownership

contractor
Trouble-free installation
- compact, fully assembled and prewired pack
- onboard sensing and component management (IQ) technology
- easy integration into overall plant installation
Easy serviceability and access
- self-aligning coupling housing
- oil-filter change bypass line to avoid shutdown
- easy flange and valve access for isolating and replacing key components
Excellent system reliability
- two or three independent systems: compressor, motor, IQ module
- active management of independent compressor units with the ACP LINK – the device responsible for regulating the ACP
- two sensors for all critical measurements; no disruptive shutdowns
consultant
Design flexibility
- highly configurable pack
Unique offering
- multiple-independent-compressor unit technology
Energy-saving
- IE3/*IE4 high-efficiency IP55 motors
- active application-envelope management
- wide 20–70 Hz (1200–4200 rpm) VSD range
Safety
- made by BITZER; stringent TÜV-approved design safety, inspection and certification
end user
Excellent system reliability
- two or three independent systems: compressor, motor, IQ module
- active management of independent compressor units with the pack controller ACP LINK
- two sensors for all critical measurements; no disruptive shutdowns
Low energy bill
- low starting current reduces peak-demand consumption
- intelligent operation of multiple compressors at their peak efficiency point
- premium-efficiency IE3/IE4 and IP55 motors
- VSD operation with active slider regulation and automatic Vᵢ adaptation
Low maintenance costs
- ultra-low 2–7 ppm oil carry-over with PAO oil
- easy isolation of any compressor unit element
Quick ROI
- low total cost of ownership

These innovative refrigeration units have convinced users of their advantages all over the world. Discover interesting case studies in application stories from BITZER.

Reliable refrigeration for slaughterhouse in Germany

Food production and storage are subject to especially high standards. A key aspect is reliable cooling capacity, which until just about two years ago was provided by an outdated refrigeration system at the EG-Schlachthof Bochum, Germany. Since autumn 2017, a modern BITZER ammonia compressor pack with three OSKA 85 screw compressors has been maintaining the right temperature inside the slaughterhouse’s cold stores

Highly efficient ACPs for British pizza factory

Two ACPs with a combined cooling capacity of 1.4 MW have maintained the right temperature at a pizza factory in northern England since early 2019. The compact screw compressor unit covers the full cooling demand of the food production system, which measures approximately 5,600 square metres. In concrete terms, the ACP systems optimally temper the factory’s 2°C refrigerated storage facility, the –5°C spiral chiller and the –18°C freezer facility at all times.

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