ECO operation at part load

Depending on the kind of capacity control and ECO connection, ECO operation is also possible at part load. The following table provides an overview.

Overview ECO operation at part load. ECO can always be used with speed-controlled part load (e.g. by frequency inverter), because the mechanical capacity control usually remains at 100% in this case (see Technical Information ST-420).
CR: capacity regulator
FI: frequency inverter
Vi: internal volume ratio (volume suction side / volume discharge gas side)

Compressor

Kind of mechanical capacity control

ECO connection

ECO feasible with mechanically controlled part load ?

ECO feasible with speed-controlled part load (FI)?

HS.53 .. 74

stepped CR by control pistons

fixed in the housing

yes, at capacity step 75%

yes

HS.85

dual (stepless or stepped) CR by CR slider

integrated in CR slider

yes

yes

HS.95

stepless CR by double slider (CR+Vi)

fixed in the housing

yes, at capacity ≥80% and after consulting Bitzer

yes

OS.53 .. 74
OS.A53 .. 74

stepped CR by control pistons

fixed in the housing

yes, at capacity step 75%

yes

OS.85
OS.A85

dual (stepless or stepped) CR by CR slider

integrated in CR slider

yes

yes

OS.A95 .. 105

stepless CR by double slider (CR+Vi)

fixed in the housing

yes, at capacity ≥80% and after consulting Bitzer (see below!)

yes (see below!)

CSH65 .. 95

dual (stepless or stepped) CR by CR slider

integrated in CR slider

yes

yes

CSH76 .. 96

dual (stepless or stepped) CR by CR slider

fixed in the housing

no

yes

CSW65 .. 95

dual (stepless or stepped) CR by CR slider

fixed in the housing

no

yes

CSW105

stepless CR by double slider (CR+Vi)

fixed in the housing

yes, at capacity ≥80% and after consulting Bitzer

yes

CSV

--

fixed in the housing

-- (only FI operation)

yes

VSK

stepped CR by control pistons

--

--

yes

OS.A95 and OS.A105: Pulsation muffler during economiser operation

For OS.A95 and OS.A105 compressors in ECO operation, a pulsation muffler in the economiser line is recommended resp. necessary. Two options are available:

Muffler system, consisting of muffler, check valve, control valve
Basic pulsation muffler SD42 in the ECO connection, part no. 354 004 05

For operation at condensing temperatures > 40°C and/or evaporation temperatures > 10°C, the muffler system is mandatory. In the remaining range, BITZER recommends the pulsation muffler SD42. For details see the following figure and table.

Application limit of OS.A95 and OS.A105 screw compressors during ECO operation, In the shaded area. the ECO muffler system is mandatory.
OS.A95 and OS.A105 compressors during ECO operation: recommended pulsation mufflers and combination with capacity regulation

Planned operating range

Pulsation muffler

Possible scope of capacity regulation

Operation in the shaded area of the application limit (tc > 40°C and/or to > 10°C)

Economiser muffler system is mandatory

  • Slider 80% .. 100% and fixed frequency 50/60 Hz
  • or slider 100% and variable frequency 25 .. 67 Hz

Operation outside the shaded area of the application limit (tc < 40°C and to < 10°C)

Optional: economiser muffler system

  • Slider 80% .. 100% and fixed frequency 50/60 Hz
  • or slider 100% and variable frequency 25 .. 67 Hz

Optional: basic pulsation muffler SD42 in ECO connection

  • Slider 80% .. 100% and fixed frequency 50/60 Hz

See also: