Selecting the oil cooler with the Bitzer Software

The design in the software is based on the discharge gas temperature. Discharge gas temperature or oil cooler outlet temperature (= oil injection temperature) are then thermostatically controlled (Thermostatic control of the oil cooler).

A design with frequency inverter is also possible with the Bitzer Software - or available on request by Bitzer.

Oil cooler capacity at part load may be higher than at full load.

Oil cooler capacity at part load may be higher than at full load.

This has to be taken into account when designing the oil cooler (consult with Bitzer if necessary).

As an example, a selection for HS. compressors is described below. The same applies to CS. compressors.

HS. compressor with R449A

Example:

Conditions for calculation example in the Bitzer Software

Refrigerant

R449A

Compressor

HSK7471-90

Operating conditions

to = -10°C
tc = 45°C
Δtoh = 10 K

Conditions in power supply

400 V / 3 / 50 Hz

Step 1: Choose the relevant conditions and start calculation by clicking on the button

The calculation shows that external cooling is necessary:

Among other parameters, the software calculates oil volume flow, oil cooler outlet temperature and oil cooler load (oil cooler capacity).
Among other parameters, the software calculates oil volume flow, oil cooler outlet temperature and oil cooler load (oil cooler capacity).

Under "Additional cooling" it is then possible to select "External oil cooling", and the software indicates a maximum discharge gas temperature:

Indication of the max. discharge gas temperature
Indication of the max. discharge gas temperature

The default setting is the maximum discharge gas temperature recommended by Bitzer of

These temperatures also apply in part load operation, where the discharge gas temperature may be higher. This must be taken into account in the selection - if necessary recalculate with the Bitzer Software or ask Bitzer.

Depending on the preset or selected discharge gas temperature, the oil cooler capacity changes when recalculated:

The maximum discharge gas temperature selected here must also be taken into account when controlling the oil cooler (Thermostatic control of the oil cooler)!

The maximum discharge gas temperature selected here must also be taken into account when controlling the oil cooler (Thermostatic control of the oil cooler)!

Step 2: In the upper menu bar, click the accessories tab.

The accessories module will only become active after a previous calculation!

The accessories module will only become active after a previous calculation!

The accessories window opens and initially suggests a coolant-cooled oil cooler, but an air cooled one can also be selected.

Selection of accessories: The software suggests suitable oil coolers.
Selection of accessories: The software suggests suitable oil coolers.

HS. compressors with R404A

With the refrigerant R404A and the same operating conditions as above, no oil cooling is necessary. The Bitzer Software in this case indicates "--" for "Cooling method":

No external oil cooling is necessary for the refrigerant R404A and the given conditions.
No external oil cooling is necessary for the refrigerant R404A and the given conditions.

OS. compressors

A selection example for open drive screw compressors with R717 (NH3) is given in the Technical Information AT-640 (chapter "Selection via Bitzer Software").