Overview of connection types

The following figures show the most common types of connections:

Brazing and welding bushes

The bushes are made of steel and are suitable for A1, A2, A2L and A3 refrigerants as well as R717. Most are suitable for brazing and welding, some for only one of the two. They can sometimes be combined with valves (see below), in which case the valve is located between the compressor and the bush, i.e. the bush is the connection towards the pipe.

Sketch of a brazing and welding bush
Brazing and welding bush at a screw compressor (examplary picture)

Brazing / welding flanges

The flanges are made of steel and are suitable for A1, A2, A2L and A3 refrigerants as well as R717. They are suitable either for brazing or for welding. Similar to bushes, they can sometimes be combined with valves, in which case the valve is located between the compressor and the flange, i.e. the flange is the connection towards the pipe.

Sketch of a welding flange

Valve body with brazing / welding connection to the pipe

The valve body itself has a connection to which the pipe is brazed or welded. Many of these valves are suitable for brazing and welding, some for only one of the two. They are usually made of steel and have 1 or 2 maintenance connections, which may be positioned differently. Towards the compressor, most valves have a flanged connection, threaded connections are rarer.

Sketch of a shut-off valve with brazing / welding connection to the pipe and 4 hole flange connection to the compressor
Sketch of a shut-off valve with brazing connection to the pipe and threaded connection to the compressor/heat exchanger
Cross-section of a shut-off valve for compressors for R744 applications, with spindle shown in open and closed position
Shut-off valve with flange connection to the compressor and brazing/welding connection to the pipe, 1 maintenance connection is located at the top of the valve (examplary picture).

Valve body with compression fitting to the pipe

Sketch of a shut-off valve with compression fitting to the pipe and 4 hole flange connection to the compressor

Valve body with additional bush towards the pipe

Some valves are combined with a bush (or other connection piece), then this forms the connection to the pipe.

Sketch of a shut-off valve with additional bush as welding connection to the pipe
Model of a shut-off valve with additional bush as brazing connection to the pipe

Valve body with bush / flange and counter flange

These (usually larger) valve bodies made of grey cast iron have a flange connection to the compressor. For the connection to the pipe, a bush or flange must be installed between the valve and the counter flange - often different ones fit here on the same valve body.

Sketch of a valve body with one of the suitable bushes (counter flange not shown here)
Sectional view of a shut-off valve for the suction or discharge gas connection of a compressor with spindle in open and closed state
Cross-section of a shut-off valve incl. bush and counter flange (source: AWA).
Above: valve fully open (spindle in back seal).
Below: valve fully closed (spindle in valve seat).
Shut-off valve with a brazing and welding bush at a tandem reciprocating compressor (examplary picture)

Pipe connection

These have e.g. a threaded connection to the compressor and a brazing connection to the pipe.

Sketch of an angled pipe connection with brazing connection towards the pipe and thread towards the compressor/heat exchanger
Sketch of a pipe connection with brazing connection towards the pipe and thread towards the compressor/heat exchanger